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Automatic coupler repair bench
Bench with a coupler body tilter and a hydraulic press for disassembling, assembling and gauging the automatic coupler assemblies of freight cars.
We will send photos and drawings of the equipment on request via the contacts page.
Equipment
Description
The bench is designed for disassembling, repairing and assembling the automatic coupler assemblies of freight cars in the coupler section of a depot. It handles mounting and tilting of the coupler body, removal and installation of the coupling mechanism parts, gauge checks, and compression of the draft gear for disassembly and assembly of the yoke.
The coupler body is placed shank-first into the tilter clamp and secured. An electromechanical drive rotates the body about its longitudinal axis and locks it in any position, giving access to the pocket and mechanism parts from both sides. The draft gear is placed into the receiving seat of the press; the hydraulic cylinder compresses it until the follower plate is released, after which the gear is removed from the yoke or assembled with it.
The bench consists of a welded frame, a rotating clamp with a worm gearbox, a hydraulic press with a receiving seat, a hydraulic power unit and a control panel. The press zone is guarded and the compression operation uses two-hand control. On request the bench is supplied with a rotary table for hardfacing, a set of inspection gauges and an overhead manipulator for loading the coupler body.
Features
Design features
- 360° body rotation — the coupler body locks in any angular position, so every operation is performed at a convenient height without repositioning
- 40 t press — compresses spring-friction and elastomer draft gears for disassembly and assembly with the yoke
- Self-locking gearbox — the worm gear holds the body when the drive is switched off; an additional latch prevents unintended rotation
- Safe compression — two-hand press control and a protective guard with an interlock that trips when opened
- Single workstation — coupler disassembly, gauge inspection and assembly are performed at one workplace
Specifications
Technical specifications
| Parameter | Value |
|---|---|
| Coupler type | SA-3 automatic coupler with draft gear |
| Coupler body weight, max. | 250 kg |
| Tilter capacity | 300 kg |
| Body rotation angle | 360° |
| Clamp rotation speed | 1.5 rpm |
| Draft gear press force | 40 t |
| Press ram stroke | 200 mm |
| Hydraulic system working pressure | 20 MPa |
| Total installed power | 7.5 kW |
| Power supply | 3×380 V, 50 Hz |
| Overall dimensions (L×W×H) | 3600×1800×1900 mm |
| Bench weight | 2600 kg |
The bench configuration — tilter, press, hardfacing table — is defined by the customer's specification.
Section
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Request a commercial proposal and lead time
Send us your technical assignment or specify the rolling stock series — we will prepare a quotation within one business day.
