1. Home
  2. /Products
  3. /Freight car repair equipment
  4. /Automatic coupler repair bench

Automatic coupler repair bench

Bench with a coupler body tilter and a hydraulic press for disassembling, assembling and gauging the automatic coupler assemblies of freight cars.

Photos on request

We will send photos and drawings of the equipment on request via the contacts page.

Equipment

Description

The bench is designed for disassembling, repairing and assembling the automatic coupler assemblies of freight cars in the coupler section of a depot. It handles mounting and tilting of the coupler body, removal and installation of the coupling mechanism parts, gauge checks, and compression of the draft gear for disassembly and assembly of the yoke.

The coupler body is placed shank-first into the tilter clamp and secured. An electromechanical drive rotates the body about its longitudinal axis and locks it in any position, giving access to the pocket and mechanism parts from both sides. The draft gear is placed into the receiving seat of the press; the hydraulic cylinder compresses it until the follower plate is released, after which the gear is removed from the yoke or assembled with it.

The bench consists of a welded frame, a rotating clamp with a worm gearbox, a hydraulic press with a receiving seat, a hydraulic power unit and a control panel. The press zone is guarded and the compression operation uses two-hand control. On request the bench is supplied with a rotary table for hardfacing, a set of inspection gauges and an overhead manipulator for loading the coupler body.

Features

Design features

  • 360° body rotation — the coupler body locks in any angular position, so every operation is performed at a convenient height without repositioning
  • 40 t press — compresses spring-friction and elastomer draft gears for disassembly and assembly with the yoke
  • Self-locking gearbox — the worm gear holds the body when the drive is switched off; an additional latch prevents unintended rotation
  • Safe compression — two-hand press control and a protective guard with an interlock that trips when opened
  • Single workstation — coupler disassembly, gauge inspection and assembly are performed at one workplace

Specifications

Technical specifications

ParameterValue
Coupler typeSA-3 automatic coupler with draft gear
Coupler body weight, max.250 kg
Tilter capacity300 kg
Body rotation angle360°
Clamp rotation speed1.5 rpm
Draft gear press force40 t
Press ram stroke200 mm
Hydraulic system working pressure20 MPa
Total installed power7.5 kW
Power supply3×380 V, 50 Hz
Overall dimensions (L×W×H)3600×1800×1900 mm
Bench weight2600 kg

The bench configuration — tilter, press, hardfacing table — is defined by the customer's specification.

Request a commercial proposal and lead time

Send us your technical assignment or specify the rolling stock series — we will prepare a quotation within one business day.

Request a proposal