1. Home
  2. /Products
  3. /Passenger car repair equipment
  4. /Passenger car bogie repair stand

Passenger car bogie repair stand

Stationary stand for disassembly and assembly of passenger car bogies during depot repair and overhaul, with hydraulic frame lifting and positioning of the bogie assemblies.

Photos on request

We will send photos and drawings of the equipment on request via the contacts page.

Equipment

Description

The stand is designed for disassembly and assembly of passenger car bogies with central swing-hanger suspension during depot repair and overhaul. It is used to roll out wheelsets and to remove and install the bolster, swing hanger, spring sets, hydraulic dampers and brake rigging without calling the overhead crane for every operation.

The bogie is rolled onto the stand along a rail track. The bogie frame is raised by four synchronized hydraulic cylinders and locked on mechanical stops, after which the wheelsets are rolled out onto a transfer trolley. The bolster and swing hanger rest on hydraulically extended cradles, so the springs are unloaded gradually and the assemblies come off without skewing. All movements are controlled from a portable pendant; lifting and lowering are interlocked until the stops are in the working position.

The base of the stand is a welded frame with rails, anchored to the foundation. Four lifting columns, two bolster cradles and swivel grips for the swing-hanger links are mounted on the frame. The hydraulic power unit with directional valves and load-holding valves is housed in a separate cabinet. The delivery includes a wheelset transfer trolley, a center-pin puller and a set of interchangeable supports for bogies of different series.

On request the stand is fitted with a nut runner on an overhead carriage, a fixture for mounting brake cylinders and guarded service platforms. For bogies of disc-braked cars we supply cradles for installing brake units.

Features

Design features

  • Hydraulic frame lifting — Four hydraulic cylinders with load-holding valves and mechanical stops: the bogie frame is locked at the set height with no load on the hydraulic system.
  • Gradual spring unloading — The bolster cradles extend under force control, so spring sets are removed without a sudden release of load.
  • Roll-out without a crane — Wheelsets roll out onto the transfer trolley along the stand rails; the overhead crane is needed only to lift off the frame.
  • Interchangeable supports — A set of cradles and stops for bogies of different passenger car series is included in the standard delivery.
  • Safety interlocks — Lifting is blocked while the stops are not engaged, and lowering of the frame while the cradles are extended; the positions of the stops and cradles are monitored by limit switches.

Specifications

Technical specifications

ParameterValue
Load capacity at the bogie frame, t10
Frame lifting height, mmup to 800
Bolster cradle travel, mm600
Track gauge, mm1520
Hydraulic system working pressure, MPa16
Hydraulic power unit rating, kW7.5
Power supply3×380 V, 50 Hz
Controlportable pendant, push-button
Overall dimensions of the stand, mm5200×3200×1800
Weight of the stand, kg4800
Operating conditionsheated shop, +5…+40 °C

Mounting dimensions and the tooling set are agreed with the customer according to the list of bogie series serviced at the depot.

Request a commercial proposal and lead time

Send us your technical assignment or specify the rolling stock series — we will prepare a quotation within one business day.

Request a proposal