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Locomotive sanding station

Receiving, storing and pneumatically delivering dry sand into locomotive sandboxes at the service point's sanding position, with dispensing columns on both sides of the track.

Photos on request

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Equipment

Description

The station replenishes locomotive sandboxes with dry, conditioned sand during the stop at the service point. It receives sand from road vehicles or from the sand drying room, keeps a reserve in the storage silo and delivers it through pipelines to the dispensing points at the sanding position.

From the silo, sand enters a pressure-vessel feeder and is conveyed by compressed air through the pipeline to the dispensing columns. Each column carries a flexible hose with a nozzle and a lever-operated shut-off: the fitter inserts the nozzle into the sandbox filler and opens the flow; once the box is full, the flow is cut off automatically. Conveying air is separated from the sand in a cyclone with a bag filter, so there is no dust at the position.

In the base configuration the station serves one sanding position with four dispensing points; the number of columns and the pipeline route are set by the project. Optional additions include a sand drying unit, a raw sand receiving hopper with a vibrating screen, weight-based stock monitoring and sand level telemetry to the site control room.

Features

Design features

  • Pneumatic delivery — A pressure-vessel feeder and an 80 mm pipeline move sand over distances of up to 60 m with no screws or conveyors.
  • No dust at the position — A cyclone with a bag filter separates the conveying air, and the recovered sand is returned to the silo.
  • All-season operation — Feeder heating and a pipeline purge after every cycle prevent sand from caking at sub-zero temperatures.
  • Stock monitoring — Level sensors in the silo and a dispensed-sand counter report to the control cabinet and to the control room.
  • Flexible layout — The silo can stand on a gantry, against the building wall or in an open yard; the pipeline is routed along existing supports.

Specifications

Technical specifications

ParameterValue
Storage silo capacity30 m³ (20–60 m³ per project)
Dispensing rateup to 0.2 m³/min
Number of dispensing points4–8
Dispensing hose length6 m
Conveying pipeline diameter80 mm
Conveying distanceup to 60 m
Compressed air pressure0.5–0.7 MPa
Compressed air consumptionup to 6 m³/min
Sand grain size0.2–2 mm
Installed power (without dryer)5.5 kW
Power supply3×380 V, 50 Hz
Silo weight, empty4.2 t
Operating temperature−30…+40 °C

Silo volume, number of columns and pipeline route are calculated from the sanding program and the site layout.

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