1. Home
  2. /Products
  3. /Repair equipment for special self-propelled rolling stock (on-track machines)
  4. /Track machine assembly tilter

Track machine assembly tilter

A two-column tilter rotates gearboxes, tamping unit frames and other heavy assemblies through 360° for disassembly, welding and assembly.

Photos on request

We will send photos and drawings of the equipment on request via the contacts page.

Equipment

Description

The tilter is used for the disassembly, repair and assembly of large assemblies of special self-propelled rolling stock: axle gearboxes, transfer cases, tamping and consolidating unit frames, slewing columns of loader cranes and welded bogie frames. The assembly is clamped between two faceplates and turned to the position most convenient for the fitter or welder, which eliminates working from underneath and turning the assembly over with a crane.

Rotation is provided by an electromechanical drive on the headstock faceplate through a self-locking worm gearbox — the assembly stops in any position and is held there without additional locking. The tailstock travels along the guides of the base and is locked to suit the length of the assembly; both faceplates have T-slots for interchangeable clamps and adapter brackets.

Control is from a pendant with rotation buttons for both directions and an emergency stop; the rotation speed is adjusted steplessly. The standard supply includes a set of clamping elements and an oil collection tray; on request the tilter is fitted with hydraulic height adjustment of the rotation axis, a welding turntable and a guard around the working area.

Features

Design features

  • 360° rotation in both directions — the assembly is set to any position, including upside down, with no angle limitation
  • Self-locking drive — the worm gear holds an unbalanced assembly when stopped and during a power failure
  • Adjustable base — the movable tailstock is set for assemblies from 1.5 to 4.5 m long
  • Interchangeable tooling — T-slot faceplates accept clamps and brackets for gearboxes and frames of different machine series
  • Soft start and stop — variable-frequency control eliminates jerks when a heavy assembly starts to move and protects the clamping

Specifications

Technical specifications

ParameterValue
Load capacity5 t
Rotation angle360°, unlimited
Faceplate rotation speed0.2–1.0 rpm
Faceplate diameter1200 mm
Distance between faceplates1500–4500 mm
Height of rotation axis above floor1500 mm
Maximum swing diameter of assembly2600 mm
Drive power4 kW
Power supply3×380 V, 50 Hz
Controlpendant push-button station
Overall dimensions (L×W×H)5800×1600×2100 mm
Weight3600 kg

Load capacity, faceplate diameter and centre distance are selected for the list of assemblies the customer repairs.

Request a commercial proposal and lead time

Send us your technical assignment or specify the rolling stock series — we will prepare a quotation within one business day.

Request a proposal