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Track machine assembly tilter
A two-column tilter rotates gearboxes, tamping unit frames and other heavy assemblies through 360° for disassembly, welding and assembly.
We will send photos and drawings of the equipment on request via the contacts page.
Equipment
Description
The tilter is used for the disassembly, repair and assembly of large assemblies of special self-propelled rolling stock: axle gearboxes, transfer cases, tamping and consolidating unit frames, slewing columns of loader cranes and welded bogie frames. The assembly is clamped between two faceplates and turned to the position most convenient for the fitter or welder, which eliminates working from underneath and turning the assembly over with a crane.
Rotation is provided by an electromechanical drive on the headstock faceplate through a self-locking worm gearbox — the assembly stops in any position and is held there without additional locking. The tailstock travels along the guides of the base and is locked to suit the length of the assembly; both faceplates have T-slots for interchangeable clamps and adapter brackets.
Control is from a pendant with rotation buttons for both directions and an emergency stop; the rotation speed is adjusted steplessly. The standard supply includes a set of clamping elements and an oil collection tray; on request the tilter is fitted with hydraulic height adjustment of the rotation axis, a welding turntable and a guard around the working area.
Features
Design features
- 360° rotation in both directions — the assembly is set to any position, including upside down, with no angle limitation
- Self-locking drive — the worm gear holds an unbalanced assembly when stopped and during a power failure
- Adjustable base — the movable tailstock is set for assemblies from 1.5 to 4.5 m long
- Interchangeable tooling — T-slot faceplates accept clamps and brackets for gearboxes and frames of different machine series
- Soft start and stop — variable-frequency control eliminates jerks when a heavy assembly starts to move and protects the clamping
Specifications
Technical specifications
| Parameter | Value |
|---|---|
| Load capacity | 5 t |
| Rotation angle | 360°, unlimited |
| Faceplate rotation speed | 0.2–1.0 rpm |
| Faceplate diameter | 1200 mm |
| Distance between faceplates | 1500–4500 mm |
| Height of rotation axis above floor | 1500 mm |
| Maximum swing diameter of assembly | 2600 mm |
| Drive power | 4 kW |
| Power supply | 3×380 V, 50 Hz |
| Control | pendant push-button station |
| Overall dimensions (L×W×H) | 5800×1600×2100 mm |
| Weight | 3600 kg |
Load capacity, faceplate diameter and centre distance are selected for the list of assemblies the customer repairs.
Section
Other equipment in this section
Request a commercial proposal and lead time
Send us your technical assignment or specify the rolling stock series — we will prepare a quotation within one business day.
