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Wheelset drop table for metro cars

Drops a wheelset or a complete bogie out from under a metro car without lifting the body or uncoupling the train.

Photos on request

We will send photos and drawings of the equipment on request via the contacts page.

Equipment

Description

The wheelset drop table is designed for replacing wheelsets and bogies of metro trains without lifting the car body. The car is positioned over the unit, the wheelset is secured on a removable track section, lowered below rail head level and rolled out along a transverse tunnel to the repair station. The reverse operation returns a serviceable wheelset under the car in a single cycle.

The unit is built around a lifting platform with removable rail inserts, moved along guides by four synchronized electromechanical screw jacks. Stroke synchronization is monitored by position sensors on every column, which rules out platform skew under load. When a bogie is dropped, the car body rests on extendable body supports placed under the car frame; when a single wheelset is dropped, the bogie frame is held by bogie supports. A transverse transfer carriage receives the dropped assembly and delivers it to the repair station along the basement track.

Depending on the depot program, the unit is supplied in a single-wheelset version or a complete-bogie version with a capacity of up to 25 t. To the customer's specification it can be fitted with a remote pendant, an interlock system with track guard signaling, a weighing module for axle load control and a lift that raises the dropped assembly from the basement track to shop floor level.

Features

Design features

  • No body lifting — A wheelset change takes less than an hour and does not require uncoupling the train or moving the car to a jacking station.
  • Synchronized platform travel — Four screw drives run from a shared controller, and position sensors keep the platform level under uneven load.
  • Self-locking drive — Screw pairs hold the load during a power failure; no additional locking devices are required.
  • Safety interlocks — Lowering is impossible while body supports are not secured or guards are open; start is confirmed from the operator console.
  • Built for the car series — Removable rail insert length, wheelbase and capacity are calculated from the customer's bogie drawings.

Specifications

Technical specifications

ParameterValue
Lifting capacity10–25 t
Track gauge1520 / 1524 mm
Platform drop stroke1800 mm
Lowering/lifting speed0.3–0.6 m/min
Removable rail insert length2500–4500 mm
Lifting drive4 electromechanical screw jacks
Power supply3×380 V, 50 Hz
Installed power22 kW
Transfer carriage capacity25 t
Transfer carriage travel speed10 m/min
ControlOperator console, PLC, remote pendant (option)
Unit weight (excluding foundation)18 t
Operating temperature+5 to +40 °C

Capacity, insert length and drop depth are calculated for the customer's car series and depot pit design.

Request a commercial proposal and lead time

Send us your technical assignment or specify the rolling stock series — we will prepare a quotation within one business day.

Request a proposal